Multiscale kinetic modeling in catalysis ⇒ from microkinetics to computational fluid dynamics and process simulations

Problem statement

We envision multiscale modeling as critical enablers of reaction understanding, catalyst and reactor design, scale-up, and process optimization. The framework includes predicting the molecular reaction mechanism at the molecular level to the process optimization stage. As catalytic processes occur at the multiscale, we address these issues individually and collectively.

At the microkinetic level, our models resolve the rates of the individual elementary steps, rate-determining step (RDS), adsorption, and desorption mechanisms. We use quantum chemical calculations (density functional theory, DFT) to support our assumed kinetic pathways, original parameter estimations, and adsorption-desorption energies.

We incorporate thermodynamic constraints into our models. Once developed, the microkinetic model could guide the catalyst and reactor design. We also have experience developing Langmuir-Hinshelwood and Eley-Rideal types of kinetic models.

At the macrokineitc level, we develop lump-based and empirical models which, in some cases, are very robust and, together with other models, can be used to extract information such as mechanism change, optimize conditions, or for reactor pre-design.

We couple hydrodynamics, heat transfer, and reaction kinetics at the reactor level in computational fluid dynamic (CFD) simulations. Together with optimization algorithms, we aim to improve operating scenarios, develop innovative reactor prototypes, and predict process behaviors at the industrial scale.

Goals

  • Microkinetics I ⇒ key thermodynamic relationships
  • Microkinetics II ⇒ fitting, training, and optimization
  • Microkinetics III ⇒ ab initio kinetic modeling
  • Macrokinetics ⇒ complex reaction networks and population balances
  • CPFD ⇒ reactor modeling and scale-up
  • CFD ⇒ reactor modeling and optimization
  • CFD II ⇒ modeling operando reactors
  • Process system engineering ⇒ gPROMS

Related People

Related Publications

Kinetic Modelling of Hydrotreating for Enhanced Upgrading of Light Cycle Oil (LCO)
Ind. Eng. Chem. Res. Year: 2019
Authors: Palos, Gutierrez, Hita, Castaño, Thybaut, Arandes, Bilbao
  • HPC
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A Data-Driven Reaction Network for the Fluid Catalytic Cracking of Waste Feeds
Processes Year: 2018
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Insight into the Deactivation and Regeneration of HZSM-5 Zeolite Catalysts in the Conversion of Dimethyl Ether to Olefins
Ind. Eng. Chem. Res. Year: 2018
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Revealing the Pathways of Catalyst Deactivation by Coke During the Hydrodeoxygenation of Raw Bio-Oil
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Kinetic Model for the Conversion of Chloromethane into Hydrocarbons over a HZSM-5 Zeolite Catalyst
Ind. Eng. Chem. Res. Year: 2018
Authors: Gamero, Valle, Gayubo, Castaño, Aguayo, Bilbao
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Reaction Network of the Chloromethane Conversion into Light Olefins using a HZSM-5 Zeolite Catalyst
J. Ind. Eng. Chem. Year: 2018
Authors: Gamero, Valle, Castaño, Aguayo, Bilbao
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Simultaneous Modeling of the Kinetics for n-Pentane Cracking and the Deactivation of a HZSM-5 Based Catalyst
Chem. Eng. J. Year: 2018
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Role of Oxygenates and Effect of Operating Conditions in the Deactivation of a Ni Supported Catalyst During the Steam Reforming of Bio-oil
Green Chem. Year: 2017
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Selective Dealumination of HZSM-5 Zeolite Boosts Propylene by Modifying 1-Butene Cracking Pathway
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Assessment of Thermogravimetric Methods for Calculating Coke Combustion-Regeneration Kinetics of Deactivated Catalyst
Chem. Eng. Sci. Year: 2017
Authors: Ochoa, Ibarra, Bilbao, Arandes, Castaño
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