Multiscale kinetic modeling in catalysis ⇒ from microkinetics to computational fluid dynamics and process simulations

Problem statement

We envision multiscale modeling as critical enablers of reaction understanding, catalyst and reactor design, scale-up, and process optimization. The framework includes predicting the molecular reaction mechanism at the molecular level to the process optimization stage. As catalytic processes occur at the multiscale, we address these issues individually and collectively.

At the microkinetic level, our models resolve the rates of the individual elementary steps, rate-determining step (RDS), adsorption, and desorption mechanisms. We use quantum chemical calculations (density functional theory, DFT) to support our assumed kinetic pathways, original parameter estimations, and adsorption-desorption energies.

We incorporate thermodynamic constraints into our models. Once developed, the microkinetic model could guide the catalyst and reactor design. We also have experience developing Langmuir-Hinshelwood and Eley-Rideal types of kinetic models.

At the macrokineitc level, we develop lump-based and empirical models which, in some cases, are very robust and, together with other models, can be used to extract information such as mechanism change, optimize conditions, or for reactor pre-design.

We couple hydrodynamics, heat transfer, and reaction kinetics at the reactor level in computational fluid dynamic (CFD) simulations. Together with optimization algorithms, we aim to improve operating scenarios, develop innovative reactor prototypes, and predict process behaviors at the industrial scale.

Goals

  • Microkinetics I ⇒ key thermodynamic relationships
  • Microkinetics II ⇒ fitting, training, and optimization
  • Microkinetics III ⇒ ab initio kinetic modeling
  • Macrokinetics ⇒ complex reaction networks and population balances
  • CPFD ⇒ reactor modeling and scale-up
  • CFD ⇒ reactor modeling and optimization
  • CFD II ⇒ modeling operando reactors
  • Process system engineering ⇒ gPROMS

Related People

Related Covers

Related Publications

Kinetic Model for the Conversion of Chloromethane into Hydrocarbons over a HZSM-5 Zeolite Catalyst
Ind. Eng. Chem. Res. Year: 2018
Authors: Gamero, Valle, Gayubo, Castaño, Aguayo, Bilbao
  • MKM
  • O2H
Reaction Network of the Chloromethane Conversion into Light Olefins using a HZSM-5 Zeolite Catalyst
J. Ind. Eng. Chem. Year: 2018
Authors: Gamero, Valle, Castaño, Aguayo, Bilbao
  • O2H
  • MKM
Simultaneous Modeling of the Kinetics for n-Pentane Cracking and the Deactivation of a HZSM-5 Based Catalyst
Chem. Eng. J. Year: 2018
Authors: Cordero-Lanzac, Aguayo, Gayubo, Castaño, Bilbao
  • O2H
  • CHA
  • MKM
Role of Oxygenates and Effect of Operating Conditions in the Deactivation of a Ni Supported Catalyst During the Steam Reforming of Bio-oil
Green Chem. Year: 2017
Authors: Ochoa, Aramburu, Valle, Resasco, Bilbao, Gayubo, Castaño
Green Chemistry Hot Articles.
  • REF
  • W2C
  • ANW
  • MKM
Selective Dealumination of HZSM-5 Zeolite Boosts Propylene by Modifying 1-Butene Cracking Pathway
Appl. Catal. A: Gen. Year: 2017
Authors: Ibanez, Epelde, Aguayo, Gayubo, Bilbao, Castaño
Feature Article.
  • OLG
  • MKM
Assessment of Thermogravimetric Methods for Calculating Coke Combustion-Regeneration Kinetics of Deactivated Catalyst
Chem. Eng. Sci. Year: 2017
Authors: Ochoa, Ibarra, Bilbao, Arandes, Castaño
  • O2H
  • OLG
  • CHA
  • FCC
  • REF
  • MKM
Deactivation Dynamics of a Ni Supported Catalyst during the Steam Reforming of Volatiles from Waste Polyethylene Pyrolysis
Appl. Catal. B: Environ. Year: 2017
Authors: Ochoa, Barbarias, Artetxe, Gayubo, Olazar, Bilbao, Castaño
  • REF
  • W2C
  • ANW
  • MKM
Stability of an Acid Activated Carbon Based Bifunctional Catalyst for the Raw Bio-Oil Hydrodeoxygenation
Appl. Catal. B: Environ. Year: 2017
Authors: Cordero-Lanzac, Palos, Arandes, Castaño, Rodriguez-Mirasol, Cordero, Bilbao
  • HPC
  • W2C
  • MKM
Dual Coke Deactivation Pathways during the Catalytic Cracking of Raw Bio-Oil and Vacuum Gasoil in FCC Conditions
Appl. Catal. B: Environ. Year: 2016
Authors: Ibarra, Veloso, Bilbao, Arandes, Castaño
Open Access.
  • O2H
  • FCC
  • W2C
  • MKM
Kinetic Modeling of the Hydrotreating and Hydrocracking Stages for Upgrading Scrap Tires Pyrolysis Oil (STPO) towards High Quality Fuels
Energy & Fuels Year: 2015
Authors: Hita, Aguayo, Olazar, Azkoiti, Bilbao, Arandes, Castaño
  • HPC
  • MKM
  • W2C