Heterogeneous catalyst engineering ⇒ from stable and deactivation resistant to viable technical catalyst

Problem statement

Advances in heterogeneous catalyst “structure” are driven to improve their “function” or performance, i.e., activity, selectivity, and stability. Cooperative research is required to understand the structure and function relationships: developing new synthesis protocols for heterogeneous catalysts with unique surface properties, defined porosity, identification and understanding of catalytically active sites, reaction mechanisms, and finally, prediction and analysis of the processes using various computational tools.

Our group focuses on developing new catalyst formulations using innovative synthesis routes for various important heterogeneous catalysts. That includes thermal, electro, and bio-electro catalysis.

The active phase cannot be used directly in its final application or reactor for various reasons, including poor mechanical resistance, heat or mass transport, and fluidization features. We must mix the active phase with other ingredients in a matrix of binder and filler, while we shape it into a technical catalyst. We investigate new synthetic protocols for technical catalysis using spray drying and fluidized beds to cover the whole range of sizes. At the same time, we incorporate additional (unconventional) ingredients such as SiC to improve some features even further.

Goals

  • Technical catalyst I ⇒ spray drying and extrusion
  • Technical catalyst II ⇒ spray fluidized bed reactor
  • Technical catalyst III ⇒ electrospinning
  • Zeolite catalysts ⇒ with defined structure/porosity
  • Multi-metal (high entropy) alloy catalysts
  • MXene catalysts ⇒ single and multi-dimensional
  • Perovskite catalysts
  • Metal-organic framework (MOFs) catalysts
  • Supported metal/metal-oxide catalysts
  • Aerogel catalyst

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Related Publications

Slowing down the deactivation of H-ZSM-5 zeolite catalyst in the methanol-to-olefin (MTO) reaction by P or Zn modifications

by Valecillos, Epelde, Albo, Aguayo, Bilbao, Castaño
Catal. Today Year: 2020

Abstract

The benefits of H-ZSM-5 zeolite modification with H3PO4 or ZnCl2 have been analyzed during the methanol to olefins (MTO) reaction. The catalysts were prepared, characterized and tested using three different reactors: fixed-bed, operando FTIR and UV–vis. The spent catalysts were further characterized for analyzing the nature and location of the species trapped. The results show that the zeolite modified with H3PO4 has suffered a simultaneous dealumination, leading to a decrease of number of acid sites and activity. However, the zeolite modified with ZnCl2 shows the inclusion of Zn transforming Brønsted into Lewis acid sites, leading to reaction intermediates (hydrocarbon pool species) that decreases the rate of reaction but improves propylene selectivity (+10%), slows downs coke formation (-42%) and expands catalytic lifetime (+80%). The distinct effect of Zn modification, typically associated with the promotion of aromatics, is explained on the grounds of the severe transformation of the strong and Brønsted acid sites.

Keywords

O2H HCE CRE