Heterogeneous catalyst engineering ⇒ from stable and deactivation resistant to viable technical catalyst

Problem statement

Advances in heterogeneous catalyst “structure” are driven to improve their “function” or performance, i.e., activity, selectivity, and stability. Cooperative research is required to understand the structure and function relationships: developing new synthesis protocols for heterogeneous catalysts with unique surface properties, defined porosity, identification and understanding of catalytically active sites, reaction mechanisms, and finally, prediction and analysis of the processes using various computational tools.

Our group focuses on developing new catalyst formulations using innovative synthesis routes for various important heterogeneous catalysts. That includes thermal, electro, and bio-electro catalysis.

The active phase cannot be used directly in its final application or reactor for various reasons, including poor mechanical resistance, heat or mass transport, and fluidization features. We must mix the active phase with other ingredients in a matrix of binder and filler, while we shape it into a technical catalyst. We investigate new synthetic protocols for technical catalysis using spray drying and fluidized beds to cover the whole range of sizes. At the same time, we incorporate additional (unconventional) ingredients such as SiC to improve some features even further.

Goals

  • Technical catalyst I ⇒ spray drying and extrusion
  • Technical catalyst II ⇒ spray fluidized bed reactor
  • Technical catalyst III ⇒ electrospinning
  • Zeolite catalysts ⇒ with defined structure/porosity
  • Multi-metal (high entropy) alloy catalysts
  • MXene catalysts ⇒ single and multi-dimensional
  • Perovskite catalysts
  • Metal-organic framework (MOFs) catalysts
  • Supported metal/metal-oxide catalysts
  • Aerogel catalyst

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Related Publications

Role of Acidity in the Deactivation and Steady Hydroconversion of Light Cycle Oil on Noble Metal Supported Catalysts

by Gutierrez, Arandes, Castaño, Aguayo, Bilbao
Energy & Fuels Year: 2011

Abstract

The deactivation of noble metal catalysts has been studied in the hydrocracking of the Light Cycle Oil (LCO) obtained as a byproduct in FCC units. The catalyst metallic functions are Pd, Pt, and Pt–Pd, which are supported on acid materials of different porous structure and acidity (HY zeolite, Hβ zeolite, amorphous alumina, and an FCC catalyst). The reaction conditions are 350 °C; 50 bar; H2/LCO molar ratio (nH2), 8.9 molH2 (molLCO)−1; space velocity (WHSV), 4 h–1; time on stream, 300 min. The roles of the metallic function, porous structure of the support, and, particularly, catalyst acidity in the deactivation by coke deposition have been studied. Deactivation leads the catalyst to a pseudostable state, with significant activity remaining when a support with high acidity is used (a HY zeolite with SiO2/Al2O3 = 5) and a better performance of the Pt–Pd metallic function.

Keywords

HCE HPC W2C