Heterogeneous catalyst engineering ⇒ from stable and deactivation resistant to viable technical catalyst

Problem statement

Advances in heterogeneous catalyst “structure” are driven to improve their “function” or performance, i.e., activity, selectivity, and stability. Cooperative research is required to understand the structure and function relationships: developing new synthesis protocols for heterogeneous catalysts with unique surface properties, defined porosity, identification and understanding of catalytically active sites, reaction mechanisms, and finally, prediction and analysis of the processes using various computational tools.

Our group focuses on developing new catalyst formulations using innovative synthesis routes for various important heterogeneous catalysts. That includes thermal, electro, and bio-electro catalysis.

The active phase cannot be used directly in its final application or reactor for various reasons, including poor mechanical resistance, heat or mass transport, and fluidization features. We must mix the active phase with other ingredients in a matrix of binder and filler, while we shape it into a technical catalyst. We investigate new synthetic protocols for technical catalysis using spray drying and fluidized beds to cover the whole range of sizes. At the same time, we incorporate additional (unconventional) ingredients such as SiC to improve some features even further.

Goals

  • Technical catalyst I ⇒ spray drying and extrusion
  • Technical catalyst II ⇒ spray fluidized bed reactor
  • Technical catalyst III ⇒ electrospinning
  • Zeolite catalysts ⇒ with defined structure/porosity
  • Multi-metal (high entropy) alloy catalysts
  • MXene catalysts ⇒ single and multi-dimensional
  • Perovskite catalysts
  • Metal-organic framework (MOFs) catalysts
  • Supported metal/metal-oxide catalysts
  • Aerogel catalyst

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Related Publications

Phosphorus-Containing Activated Carbon as Acid Support in a Bifunctional Pt-Pd Catalyst for Tire Oil Hydrocracking

by Hita, Cordero-Lanzac, Gallardo, Arandes, Rodriguez-Mirasol, Bilbao, Cordero, Castaño
Cat. Comm. Year: 2016

Abstract

A bifunctional Pt–Pd catalyst supported on phosphorus-containing activated carbon has been prepared, characterized and tested in the hydrocracking of a hydrotreated tire pyrolysis oil. The product has a very interesting composition: 48–78 wt% naphtha and 19–42 wt% diesel fractions, with moderate amounts of aromatics (< 40 wt%) and sulfur (< 250 ppm). The challenge was to prepare a stable, porous, selective and acid carbonaceous catalyst from a waste (olive stone), which has been confirmed from the catalytic properties and product distribution point of view. In fact, phosphate groups in the activated carbon are stable hydrocracking sites, with comparable performance to that of the acid sites present in amorphous SiO2–Al2O3.

Keywords

HPC W2C HCE