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Controlling selectivity and stability of zeolite catalysts for methanol to hydrocarbons and ethylene oligomerization


    Problem Statement

    Olefins are commodity chemicals with applications in the production of plastics (petrochemical industry), lubricants, plasticizers, and surfactants, among many others. However, there is an imbalance between their production and demand, which oligomerization-cracking reactions over zeolites could solve. At the same time, zeolites are excellent catalysts for methanol to hydrocarbons (MTH), olefins (MTO), or aromatics (MTA). The processes aim to produce light hydrocarbons like propylene or convert ethylene into higher-value a-olefins, aromatic hydrocarbons (BTX), and jet fuel.

    Our focus in this project is to modify, synthesize, and develop novel materials of different porosity (engineered at the multiscale): from hierarchical zeolites, nano zeolites, and hollow zeolites to catalytic particles, bodies, spray-dried, and extrudates with tuned properties. Additionally, we incorporate different metals (i.e., Ni, Cr, Zn) to adjust the selectivity of desired products.

    We use various reactors, such as operando or high-throughput packed-bed and batch reactors.

    OLG-O2H

    Goals

    • Control structure–selectivity: Tune zeolite porosity and acidity to maximize propylene and α-olefin yields.
    • Metal modulation: Use Ni, Cr, Zn to bias reaction pathways and improve selectivity to target hydrocarbons.
    • Deactivation control: Reduce coke formation and extend catalyst lifetime with regeneration strategies.
    • Reactor optimization: Shape catalysts into bodies/extrudates and validate 100 h continuous stable operation.

    Related People

    Hend Omar Mohamed
    Kiruthika Jayaseelan

    Related Publications

    Catalytic conversion of crude oil to hydrogen by a one-step process via steam reforming

    by Albuali, Morlanes, Rendón-Patiño, Castaño, Gascon
    Int. J. Hydrog. Energy Year: 2024 DOI: https://doi.org/10.1016/j.ijhydene.2024.03.121

    Abstract

    This work presents a multi-functional NiCoCe-based catalyst for crude oil steam reforming for hydrogen production. Arab Light (AL) and Arab Extra Light (AXL) were centrifuged to reduce the asphaltenes and sequentially steam reformed in a fixed bed reactor. Results showed that the NiCoCe catalyst was stable and highly selective under reaction conditions and in cyclic operation. The physicochemical properties of the catalyst were determined via inductively coupled plasma–optical emission spectrometry, X-ray diffraction, transmission electron microscopy, and scanning electron microscopy. The high dispersion of the NiCo alloy on a Mg–Al support was crucial for ensuring the hydrocarbon reforming in the presence of heteroatomic species.

    Keywords

    CRE O2H REF