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Stable catalyst design for the viable activation of methane to syngas, hydrogen, and chemicals


    Problem Statement

    Methane and light alkanes are surplus species and by-products with relatively poor economic interest. Our goal is to activate C–H σ-bond to produce hydrogen, olefins, carbon monoxide, and carbon nanofibers, following different process strategies such as oxidative coupling (for olefins), CO2 dry reforming (for syngas), cracking or catalytic decomposition (for hydrogen-free of COx and sequestrated carbon nanotubes/nanofibers), cracking/co-cracking with CO or methanol. We work on developing, synthesizing, characterizing, and testing innovative catalysts with a twist of reaction engineering concepts, looking at multi-scale implications.

    We delve into the mechanistic insights of a series of in-house synthesized metal-supported heterogeneous catalysts by combining them with dynamic reactors and ab initio calculations. We explore catalysts with promoted lifetime, activity, selectivity, and heat exchange.

    We investigate novel reactor designs grounded on forced dynamic (operando) fluidized-bed reactors at high pressures to amplify the kinetic information and hydrogen.

    CHA2023

    Goals

    • Develop a microkinetic-based modeling framework to analyze the catalyst performance
    • Scale the technical catalyst for its application in demanding exothermic (oxidative coupling of methane using SiC and spray drying) or fluidized-bed (catalytic decomposition of methane) conditions
    • Develop new catalytic concepts based on Ni-alloys (Ni-Fe, -Co, -Zn…)
    • Improve the catalyst structure-function correlations using in-situ, operando, and dynamic techniques and reactors

    Related People

    Related Publications

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    Effect of the particle blending-shaping method and silicon carbide crystal phase for Mn-Na-W/SiO2-SiC catalyst in oxidative coupling of methane
    Mol. Catal. Year: 2022 DOI:https://doi.org/10.1016/j.mcat.2022.112399
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    Engineering Thermally Resistant Catalytic Particles for Oxidative Coupling of Methane Using Spray-Drying and Incorporating SiC
    Ind. Eng. Chem. Res. Year: 2021
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    Activation of n-pentane while prolonging HZSM-5 catalyst lifetime during its combined reaction with methanol or dimethyl ether
    Catal. Today Year: 2022 DOI:https://doi.org/10.1016/j.cattod.2020.09.015
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    Illuminating the Intrinsic Effect of Water Co-feeding on Methane Dehydroaromatization: A Comprehensive Study
    ACS Catal. Year: 2021 DOI:https://doi.org/10.1021/acscatal.1c02763
    Authors: Çaǧlayan, Lucini Paioni, Dereli, Shterk, Hita, Abou-Hamad, Pustovarenko, Emwas, Dikhtiarenko, Castaño, Cavallo, Baldus, Chowdhury, Gascon
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    Kinetics and Reactor Modeling of the Conversion of n-Pentane using HZSM-5 catalysts with Different Si/Al ratio
    React. Chem. Eng. Year: 2019
    Authors: Cordero-Lanzac, Aguayo, Castaño, Bilbao
    • CHA
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    Simultaneous Modeling of the Kinetics for n-Pentane Cracking and the Deactivation of a HZSM-5 Based Catalyst
    Chem. Eng. J. Year: 2018
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    Assessment of Thermogravimetric Methods for Calculating Coke Combustion-Regeneration Kinetics of Deactivated Catalyst
    Chem. Eng. Sci. Year: 2017
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    Ind. Eng. Chem. Res. Year: 2011
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