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Controlling selectivity and stability of zeolite catalysts for methanol to hydrocarbons and ethylene oligomerization

Problem statement

Olefins are commodity chemicals with applications in the production of plastics (petrochemical industry), lubricants, plasticizers, and surfactants, among many others. However, there is an imbalance between their production and demand, which oligomerization-cracking reactions over zeolites could solve. At the same time, zeolites are excellent catalysts for methanol to hydrocarbons (MTH), olefins (MTO), or aromatics (MTA). The processes aim to produce light hydrocarbons like propylene or convert ethylene into higher-value a-olefins, aromatic hydrocarbons (BTX), and jet fuel.

Our focus in this project is to modify, synthesize and develop novel materials of different porosity (engineered at the multiscale): from hierarchical zeolites, nano zeolites, and hollow zeolites to catalytic particles, bodies, spray-dried and extrudates with tuned properties. Additionally, we incorporate different metals (i.e., Ni, Cr, Zn) to adjust the selectivity of desired products.

We use various reactors, such as operando or high-throughput packed-bed and batch reactors.

Goals

  • Develop a quantitative analytical workflow to analyze and interpret these complex reacting environments
  • Explore novel renewable and waste resources to obtain chemicals and fuels
  • Deploy ad-hoc catalysts and process conditions to incorporate these wastes in the refinery (bio- and waste-refinery)
  • Analyze process dynamics and kinetics
OLG2023

Related People

Related Publications

Effect of Cofeeding Butane with Methanol on the Deactivation by Coke of a HZSM-5 Zeolite Catalyst

by Aguayo, Castaño, Mier, Gayubo, Olazar, Bilbao
Ind. Eng. Chem. Res. Year: 2011

Abstract

The deactivation by coke of a HZSM-5 zeolite catalyst has been studied in the transformation of methanol into hydrocarbons by cofeeding butane (n-butane). This reaction is of interest as an energy-neutral integrated process that enhances the activity in the cracking reaction and upgrades the paraffins formed as byproducts. The process was carried out in a fixed-bed reactor under the following conditions: temperature, 550 °C; pressure, 1 bar; space time, 2.4 and 4.8 (g of catalyst) h (mol of CH2)−1; time on stream, 5 h; methanol/butane molar ratio, up to 16/1. The coke was characterized using several analytical techniques (TG–TPO, FTIR, Raman, and NMR spectroscopies), and the effects of cofeeding butane on the coke composition and structure were determined. The results in terms of coke content and composition, are explained in terms of the different pathways of methanol and butane transformation.

Keywords

O2H CHA