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Upgrading renewables, secondary, and waste streams through innovative hydroprocessing catalysts and reaction pathways

Problem statement

Hydroprocessing is a well-implemented and versatile refinery conversion strategy, comprising a wide array of reaction routes such as: (i) hydrotreating, aiming for the hydrogenation of unsaturated hydrocarbons and the removal (hydrogenolysis) of heteroatoms such as sulfur or nitrogen; (ii) hydrocracking, for promoting C–C bond scission and the partial saturation of aromatics; or (iii) hydrodeoxygenation, for the specific removal of oxygen moieties. In this project, we investigate the conversion of highly polyaromatic feedstock like heavy fuel oil (HFO), pyrolysis fuel oil (PFO), or bio-oils from different biomass sources (i.e., agricultural waste, algae) for quality improvement and obtaining products with higher added value.

We seek new (thermo-) catalytic strategies and improved heterogeneous catalysts with increased activity and stability. We put advanced analytical characterization techniques (i.e., nuclear magnetic resonance, high-res mass spectrometry) to work and combine their results with modeling and statistical tools.

Goals

  • Develop a quantitative analytical workflow to analyze and interpret these complex reacting environments
  • Explore novel renewable and waste resources to obtain chemicals and fuels
  • Deploy ad-hoc catalysts and process conditions to incorporate these wastes in the refinery (bio- and waste-refinery)
  • Analyze process dynamics and kinetics
HPC

Related People

Related Publications

Kinetic Modelling of Methylcyclohexane Ring-Opening over a HZSM-5 Zeolite Catalyst

by Castaño, Gayubo, Pawelec, Fierro, Arandes
Chem. Eng. J. Year: 2008

Abstract

A kinetic model is proposed in order to quantify product distribution in the ring-opening (using high hydrogen concentration in the reaction medium) of methylcyclohexane (MCH) over a catalyst based on HZSM-5 zeolite. The model is based on a reaction scheme proposed by Cerqueira et al. for methylcyclohexane cracking at atmospheric pressure, which has been modified in order to include the effect of hydrogen over the individual reaction steps. The experimental results used for estimating the kinetic constant were obtained in a fixed bed isothermal reactor in a wide range of conditions, i.e. 250–450 °C; WHSV = 0.5–10.5 h−1 (τ = 0.095–2 gcat h gMCH−1); pressure = 5–80 bar; H2/MCH molar flow ratio = 4–79; conversion = 0–100%. The kinetic model proposed can be regarded as a basis for the proposal of models for ring-opening reactions of more complex naphthenic feedstock from a prior hydrogenation step involving aromatic refinery streams of secondary interest.

Keywords

FCC HPC MKM