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Upgrading renewables, secondary, and waste streams through innovative hydroprocessing catalysts and reaction pathways

Problem statement

Hydroprocessing is a well-implemented and versatile refinery conversion strategy, comprising a wide array of reaction routes such as: (i) hydrotreating, aiming for the hydrogenation of unsaturated hydrocarbons and the removal (hydrogenolysis) of heteroatoms such as sulfur or nitrogen; (ii) hydrocracking, for promoting C–C bond scission and the partial saturation of aromatics; or (iii) hydrodeoxygenation, for the specific removal of oxygen moieties. In this project, we investigate the conversion of highly polyaromatic feedstock like heavy fuel oil (HFO), pyrolysis fuel oil (PFO), or bio-oils from different biomass sources (i.e., agricultural waste, algae) for quality improvement and obtaining products with higher added value.

We seek new (thermo-) catalytic strategies and improved heterogeneous catalysts with increased activity and stability. We put advanced analytical characterization techniques (i.e., nuclear magnetic resonance, high-res mass spectrometry) to work and combine their results with modeling and statistical tools.

Goals

  • Develop a quantitative analytical workflow to analyze and interpret these complex reacting environments
  • Explore novel renewable and waste resources to obtain chemicals and fuels
  • Deploy ad-hoc catalysts and process conditions to incorporate these wastes in the refinery (bio- and waste-refinery)
  • Analyze process dynamics and kinetics
HPC

Related People

Related Publications

In-Depth Analysis of Raw Bio-Oil and Its Hydrodeoxygenated Products for a Comprehensive Catalyst Performance Evaluation

by Hita, Cordero-Lanzac, Kekalainen, Okafor, Rodriguez-Mirasol, Cordero, Bilbao, Janis, Castaño
ACS Sustainable Chem. Eng. Year: 2020 DOI: https://doi.org/10.1021/acssuschemeng.0c05533

Abstract

Biomass pyrolysis liquids (bio-oils) unavoidably require catalytic hydrodeoxygenation (HDO) for their upgrading and stabilization for commercial usage. The complex composition of bio-oil constrains the fundamental kinetic understanding of HDO. Here, we propose a multitechnique methodology to compositionally assess the complete spectrum of the HDO reactants and products and then use it to pre-evaluate different catalysts in the HDO of a raw bio-oil obtained from black poplar. The used techniques are: micro (gas) chromatography (GC), GC with mass spectrometry (GC/MS), bidimensional GC × GC/MS, elemental analysis (EA), gel permeation chromatography (GPC), Karl Fischer, thermogravimetric analysis (TGA), as well as Fourier transform ion cyclotron resonance mass spectrometry (FT-ICR/MS) using different ionization sources (electrospray ionization (ESI) and atmospheric pressure photoionization (APPI)). FT-ICR/MS allows for the assessment of the heaviest and most refractory oxygenates in bio-oil, which have a pivotal role in HDO catalyst performance. Three activated carbon-supported catalysts based on PtPd, NiW, and CoMo mixed with a commercial HZSM-5 zeolite were used. We have been able to evaluate the multiple facets of catalyst performance: production of gases, catalytic coke, thermal lignin, and, most importantly, the aqueous and organic product fractions (hydrodeoxygenation of heavy species and production of light aromatics). The results of the detailed analytical methodology highlight their potential for understanding the HDO mechanism and for a detailed catalyst screening.

Keywords

ANW HPC W2C