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Upgrading renewables, secondary, and waste streams through innovative hydroprocessing catalysts and reaction pathways

Problem statement

Hydroprocessing is a well-implemented and versatile refinery conversion strategy, comprising a wide array of reaction routes such as: (i) hydrotreating, aiming for the hydrogenation of unsaturated hydrocarbons and the removal (hydrogenolysis) of heteroatoms such as sulfur or nitrogen; (ii) hydrocracking, for promoting C–C bond scission and the partial saturation of aromatics; or (iii) hydrodeoxygenation, for the specific removal of oxygen moieties. In this project, we investigate the conversion of highly polyaromatic feedstock like heavy fuel oil (HFO), pyrolysis fuel oil (PFO), or bio-oils from different biomass sources (i.e., agricultural waste, algae) for quality improvement and obtaining products with higher added value.

We seek new (thermo-) catalytic strategies and improved heterogeneous catalysts with increased activity and stability. We put advanced analytical characterization techniques (i.e., nuclear magnetic resonance, high-res mass spectrometry) to work and combine their results with modeling and statistical tools.

Goals

  • Develop a quantitative analytical workflow to analyze and interpret these complex reacting environments
  • Explore novel renewable and waste resources to obtain chemicals and fuels
  • Deploy ad-hoc catalysts and process conditions to incorporate these wastes in the refinery (bio- and waste-refinery)
  • Analyze process dynamics and kinetics
HPC

Related People

Related Publications

Effect of the Support on the Kinetic and Deactivation Performance of Pt/Support Catalysts during Coupled Hydrogenation and Ring Opening of Pyrolysis Gasoline

by Castaño, Gutierrez, Pawelec, Fierro, Aguayo, Arandes
Appl. Catal. A: Gen. Year: 2007

Abstract

The upgrading of an aromatic-rich feedstock (pyrolysis gasoline) has been investigated over bifunctional Pt catalysts in order to evaluate the effect of the support on conversion, selectivity and deactivation. The experiments were conducted in a fixed-bed reactor at a pressure of 5 MPa and 350–450 °C. Pt was incorporated into five acidic supports: MFI, BEA and FAU zeolites, and an amorphous silica-alumina (ASA). Their surface properties and acidity were then assessed by means of several characterization techniques and related with their intrinsic activity–selectivity–deactivation. Using high hydrogen pressure (to minimize catalyst deactivation), we report the suitability of several catalysts for different purposes: Pt/MFI19 catalyst for a steam cracker feedstock production, Pt/BEA catalyst for isoalkane-rich gasoline pool manufacture and Pt/ASA catalyst for severe aromatic reduction while controlling the extent of ring scission. The results of accelerated deactivation experiments under low hydrogen pressure lead to the conclusion that MFI-supported catalysts (Pt/MFI19 and Pt/MFI95) yield less coke, but Pt/BEA deactivates to a lesser extent during hydrogenation.

Keywords

FCC HCE HPC