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Stable catalyst design for the viable activation of methane to syngas, hydrogen, and chemicals

Problem statement

Methane and light alkanes are surplus species and by-products with relatively poor economic interest. Our goal is to activate C–H σ-bond to produce hydrogen, olefins, carbon monoxide, and carbon nanofibers, following different process strategies such as oxidative coupling (for olefins), CO2 dry reforming (for syngas), cracking or catalytic decomposition (for hydrogen-free of COx and sequestrated carbon nanotubes/nanofibers), cracking/co-cracking with CO or methanol. We work on developing, synthesizing, characterizing, and testing innovative catalysts with a twist of reaction engineering concepts, looking at multi-scale implications.

We delve into the mechanistic insights of a series of in-house synthesized metal-supported heterogeneous catalysts by combining them with dynamic reactors and ab initio calculations. We explore catalysts with promoted lifetime, activity, selectivity, and heat exchange.

We investigate novel reactor designs grounded on forced dynamic (operando) fluidized-bed reactors at high pressures to amplify the kinetic information and hydrogen.

Goals

  • Develop a microkinetic-based modeling framework to analyze the catalyst performance
  • Scale the technical catalyst for its application in demanding exothermic (oxidative coupling of methane using SiC and spray drying) or fluidized-bed (catalytic decomposition of methane) conditions
  • Develop new catalytic concepts based on Ni-alloys (Ni-Fe, -Co, -Zn…)
  • Improve the catalyst structure-function correlations using in-situ, operando, and dynamic techniques and reactors
CHA2023

Related People

Xueqin Bai (Bruce)

Related Publications

Silicon carbide in catalysis: from inert bed filler to catalytic support and multifunctional material

by Kulkarni, Velisoju, Tavares, Dikhtiarenko, Gascon, Castaño
Catal. Rev. Year: 2023 DOI: https://doi.org/10.1080/01614940.2022.2025670

Abstract

Silicon carbide (SiC) or carborundum has unparalleled thermal stability and conductivity compared with many other materials. This feature together with its unique photoelectrical properties (tunable band gap: 2.39–3.33 eV), low thermal expansion, high strength, and good chemical and thermal stability makes it an ideal inert solid in catalysis. The evolution of methods for synthesizing SiC has also progressively endowed it with additional features at the multiscale. This review tracks the development of SiC from a secondary to a leading role material in catalysis. First, the intrinsic properties of SiC are discussed and compared with other state-of-the-art catalytic materials. The synthetic methods are systematically reviewed and compared. Then, the applications of SiC in catalysis are assessed, paying particular attention to those that involve C1 chemistry (Fischer–Tropsch Synthesis and the valorization of CO2 and CH4), photocatalysis and biomass conversion. Finally, the potential future applications of SiC are also addressed and discussed.

Keywords

CO2 CHA REF HCE